Case Study

Dividing Liquor Shooters

Operating Speed: 300 CPM

Container: 100 mL, 50 mL

Customer Container Handling Challenge 

A packaging manufacturer required a solution to divide a single lane of containers into two equal lanes for downstream processes. The containers, consisting of 50ml and 100ml PET rectangular bottles with rounded corners, were full and capped. With an input throughput of 300 containers per minute (CPM) and an output of 150 CPM per lane, the system needed to efficiently manage the division process while maintaining precision and preventing jams. Additional requirements included the capability for backlog management and integration with existing conveyors.

Morrison Solution 

To meet the customer’s needs, Morrison designed a system capable of precise container division, offering both standard and dynamic divider options for added flexibility. The solution included:

Timing Screws: Four timing screws constructed from 4” OD UHMW plastic and measuring 18” in length, providing smooth container handling and consistent division between lanes.
Motor and Gearbox: An AC motor with a reducer provided reliable performance for the high-speed application.
Backlog Management: Integrated backlog functionality provided the system operated smoothly even during high input rates, preventing jams and maintaining flow.
Mounting and Adjustability: Support legs and all necessary hardware were included for secure mounting to the customer’s conveyor system.
Clutch Functionality: A mechanical overload clutch was incorporated to protect the system from potential overloading.
Change Parts: Timing screws were designed for quick and easy changeover to support operational efficiency.

Construction 

The system was constructed from anodized aluminum, providing a lightweight yet durable solution suitable for ambient plant conditions. This construction provided long-term reliability while meeting industry standards for clean and efficient operations.

Results

Morrison’s container divider solution delivered precise and efficient lane division, meeting the customer’s requirements and enhancing overall production efficiency. Key results included:

Increased Throughput: The system achieved a seamless division of containers at the specified rates, maintaining consistent performance.
Improved Operational Efficiency: Backlog management and quick-change parts minimized downtime and streamlined transitions.
Durable and Reliable Design: The anodized aluminum construction provided a robust solution that performed reliably under the customer’s plant conditions.
Flexibility for Future Needs: By offering a dynamic divider option, Morrison provided a scalable solution to adapt to the customer’s potential future requirements.

This tailored solution enabled the packaging manufacturer to optimize their production line while maintaining precise control over container handling processes.