An alcohol manufacturer needed an innovative solution that could accept 2 lanes of product that needed to feed a flight bar to create a variety of pack patterns for 50ml and 100ml miniature liquor bottles. This solution needed to be precise while operating at high speeds and meet strict industry standards of the alcohol industry.
Pack Patterns needed for 50 ml container:
2×2
2×5
Pack Patterns needed for 100 ml container:
2×2
2×6
To address this challenge, Morrison’s engineering team developed a dual-lane, dual-timing screw custom drive unit. This unit accepts both full and capped miniature liquor bottles from a backlog, then discharges them at a specific pitch to feed the flight bar, creating the required pack patterns.
Key Features of the Solution:
High Speed: Each lane processes 350 containers per minute, resulting in a total output of 700 containers per minute.
Servo Driven: The system is servo-driven and seamlessly integrates with the customer’s existing line controls.
Adaptability: The timing screw design includes interpolated root diameters, eliminating the need for adjustments when switching between container sizes.
Efficiency: By using a 1-up screw instead of a grouping screw, the system reduces the number of timing screws required while maintaining flexibility for various pack patterns.
The timing screw drive unit was constructed from black anodized aluminum, providing a durable yet lightweight solution ideal for high-speed operations. This construction met the specific industry standards required for the alcohol sector.
Morrison’s innovative solution significantly improved the efficiency of the customer’s production line. The dual-lane system, processing 700 containers per minute, allowed the manufacturer to meet high production demands while providing precision in creating diverse pack patterns. The reduction in the number of required timing screws and the seamless integration with existing controls led to a more streamlined and cost-effective operation.
Benefits:
Increased Efficiency: Higher production speeds with precise pack pattern creation.
Cost Savings: Reduced need for multiple timing screws.
Flexibility: Easy adaptation to different container sizes without system adjustments.
Durability: Robust construction suitable for high-speed, high-demand environments.
Morrison’s solution not only met but exceeded the customer’s requirements, enhancing their production capabilities and maintaining strict industry standards.
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