An automotive manufacturer encountered a significant challenge in their production line. The task was to turn rectangular gallon containers from a narrow side leading to a wide side leading, a process essential for their packaging requirements.
Morrison designed a dual custom timing screw drive unit tailored to accept containers from a backlog and rotate them 90 degrees. Recognizing the instability that could arise during the turn, Morrison carefully evaluated the relative speed of the conveyor chain to the containers as they exited the screws. This allowed for the containers to remain stable post-turn. The screws were designed to fully envelop the containers, providing positive control and smooth, reliable turning.
The timing screw drive unit was constructed from black anodized aluminum, providing a durable yet lightweight solution. This construction met the specific industry standards required for the automotive sector.
Morrison’s innovative solution led to a significant improvement in the customer’s production line. The key benefits included:
Enhanced Efficiency: The custom timing screw drive unit allowed for seamless and reliable 90-degree turns, boosting the overall speed and efficiency of the production line.
Increased Stability: The design helped the containers remain stable throughout the turning process, reducing the risk of spills or damage.
Compliance with Industry Standards: The use of black anodized aluminum not only provided durability but also met the necessary industry requirements, ensuring long-term reliability and performance.
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