Automotive
Case Study

Uprighting & Combining F-Style Oil Quart Bottles

Customer Container Handling Challenge 

An automotive manufacturer faced a significant challenge on their production line: they needed to upright and combine two lanes of F-Style Oil Quart Bottles exiting from their trimmer discharge star. Having previously purchased a solution from Morrison, they now sought to upgrade it by removing controls and creating a slave-driven solution for greater efficiency.

Morrison Solution 

To address this challenge, Morrison engineered a custom four-screw system designed to accept two lanes of empty, horizontal 1-quart oil bottles as they exited the trimmer discharge star. The system performed the following operations:

  • Uprighting: The containers entered the screws and were twisted upright to a vertical position.
  • Combining: The now-vertical containers entered a second set of screws to be combined and sent along to the next application.

Morrison integrated this system with the customer’s trimmer discharge star on-site, allowing the system to be slave-driven off an output shaft for seamless operation.

Construction 

The timing screw drive unit was constructed from black anodized aluminum, providing a durable yet lightweight solution. This construction met the specific industry standards required for the automotive sector.

Results

By implementing Morrison’s custom four-screw system, the customer achieved the following benefits:

  • Increased Efficiency: The production line operated at optimal speeds of 240 CPM per lane, totaling 480 CPM, enhancing overall throughput.
  • Improved Accuracy: The slave-driven system allowed for precise handling and uprighting of containers, reducing errors and minimizing downtime.
  • Cost Savings: By eliminating the need for additional controls, the customer reduced operational costs while maintaining high performance.
  • Seamless Integration: The custom solution was seamlessly integrated with the existing trimmer discharge star, ensuring minimal disruption to production.

This innovative solution by Morrison not only overcame the customer’s initial challenge but also significantly enhanced their production line efficiency, proving the value of tailored container handling solutions.

Ready to work with Morrison?

Get a free quote.

Automotive

More Case Studies

Newsletter

Receive timing screw magic delivered straight to your inbox.