An alcohol manufacturer faced a significant production challenge: applying tags to 11 different container shapes, including rectangular, tapered, and round geometries. These Dual Turning Glass Containers, made of heavy glass, required precise 90-degree rotations for tag application and another 90-degree rotation to return to their original orientation—all while running on the same production line.
To address this multifaceted challenge, Morrison’s engineering team developed a quad screw drive unit with a custom bracket and drive system. This solution featured easy screw changeover to accommodate the various container styles. Additionally, a bottle stop was installed at the system’s infeed to maintain precise control during start and stop operations, ensuring proper backlog management and full run-out of the screws.
The timing screw drive unit was constructed from black anodized aluminum, providing a durable yet lightweight solution ideal for high-speed operations. This construction met the specific industry standards required for the alcohol sector.
Morrison’s solution significantly improved the manufacturer’s production efficiency. The quad screw drive unit facilitated seamless transitions between different container shapes, minimizing downtime and increasing throughput. Precise control and easy changeover resulted in consistent tag application, reducing errors and waste. Ultimately, the manufacturer achieved a more streamlined and efficient production line, handling various glass container shapes with ease.
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