In today’s packaging landscape, more and more brands are turning to Boardio—a paper-based alternative that offers a lightweight, sustainable option for food and beverage packaging. But while these containers are a win for the environment, they introduce new challenges on the production line—especially when it comes to scuffing and product presentation.
A single scuff mark on your packaging can hurt the visual appeal of your product on the shelf. That’s why we’ve engineered our timing screw solutions specifically to eliminate this issue—even for delicate formats like Boardio.
It’s a common misconception that these eco-conscious containers are not compatible with timing screws. However, with Morrison’s proprietary screw finishing technology, we stop scuffing before it starts, allowing you to use screws to positively control your containers while protecting their integrity.
Why Scuffing Happens in the First Place
Scuffing typically occurs when rigid or abrasive materials come into contact with the surface of containers as they’re guided, aligned, or spaced during high-speed operations. For paper-based containers like Boardio, the risk is even higher because:
- The outer paper layer can wear easily with friction.
- Repeated contact or misalignment creates abrasions.
- Conventional screws made from harder materials can cause damage.
The Morrison Difference: UHMW Plastic + Positive Control
Morrison timing screws are purpose-built for delicate container handling. Here’s how we prevent scuffing while still delivering precise, high-speed control…
✔ Ultra-High Molecular Weight (UHMW) Plastic Construction
We manufacture most of our screws using UHMW plastic, known for its low coefficient of friction and outstanding wear resistance. It’s soft enough to be gentle on paper-based packaging but strong enough to hold up in industrial environments.
✔ Positive Container Control
We use positive control engineering to guide each Boardio container with consistent orientation, spacing, and velocity throughout the line. Instead of relying on pressure or friction to move containers, our screws apply a controlled motion with the gentlest possible touch, still contacting multiple points on the container.
Combined with our screw’s geometry, this creates:
- Reduced wobbling that could damage the exterior.
- Gentle acceleration and deceleration.
- Seamless handoffs to other equipment (like conveyors, labelers, or fillers).
✔ Customization Based on Container Geometry
Our screws aren’t “off the shelf.” Each timing screw is custom-engineered to match the Boardio container’s dimensions, wall stiffness, and handling dynamics. This precise match enables us to minimize stress points and maintain a smooth, predictable flow.
✔ Specialized Manufacturing Process
Feed screws built for Boardio containers undergo specialized manufacturing processes to enhance the finish on the screw. Enhanced finishes help create smooth, safe contact with the Boardio container.
Feed Screws and Boardio Containers = A Perfect Match
There’s a common belief in the industry that timing screws and paper-based containers don’t mix. But that belief comes from experience with outdated materials or generic manufacturing technology.
However, with the right materials, design, and control strategy, timing screws can be not only compatible with Boardio but actually ideal for their handling.
A Sustainable Future, Without Sacrificing Product Integrity
Brands shouldn’t have to choose between eco-conscious packaging and packaging performance. At Morrison, you can have both.
Our timing screw technology allows you to integrate Boardio containers into your line confidently, knowing you won’t be trading off durability, presentation, or throughput. And with decades of container handling expertise behind every solution, we’re here to help you make that transition as seamless as possible.
Interested in running Boardio or other sustainable containers on your line without scuffing?
Contact us, fill out our form, or call us at +1 (708) 756-6660 to learn how Morrison can custom-engineer a screw solution that protects your package—and your brand.
