In modern packaging operations, efficiency and flexibility are everything. Creating consistent pack patterns before case packing is a crucial step in achieving smooth downstream flow, but it often requires several pieces of equipment to handle turning, spacing, and lane division.
Morrison Container Handling Solutions’ Swing Gate Laner offers a smarter approach. As a multi-function conveyor solution, this system combines turning, metering, and dividing in one coordinated motion — helping manufacturers form pack patterns precisely and efficiently within a compact automation equipment footprint.
Simplifying Pack Pattern Creation
For many packaging lines, building the right pack pattern or variety pack creation setup involves multiple machines working in sequence. The Swing Arm Laner simplifies that process by performing all required motions in a single, synchronized system.
This lane dividing system rotates products into the correct orientation, evenly spaces them, and divides them into multiple lanes — ensuring perfect alignment before they reach the case packer. By combining these critical applications, manufacturers can:
- Reduce equipment footprint while maintaining high throughput
- Improve accuracy in lane balancing and spacing
- Enhance consistency for smooth, repeatable pack patterns
- Lower maintenance needs by reducing the number of components on the line
The result is a streamlined, space-saving design that supports faster changeovers, reliable flow, and better overall production efficiency.
Precision Control: The Screw-Driven Advantage
Unlike many competitive lane dividing systems that rely on belts to move containers, Morrison’s Swing Arm Laner uses servo-driven timing screws to guide each container with positive control throughout the entire motion.
This approach ensures that containers never slip, skew, or lose spacing — a critical advantage when handling lightweight, flexible, or irregularly shaped packaging. With timing screws, each container remains in full contact and under control during every rotation and transition.
Positive control matters because it:
- Maintains consistent orientation and spacing for accurate pack pattern formation
- Prevents collisions and instability that can occur with belt-driven systems
- Reduces product waste and downtime from misalignment or jams
- Enables smooth, reliable performance even at high line speeds
And because Morrison’s screw design provides precision handling, it can also perform multiple applications simultaneously — such as turning containers, metering, and dividing lanes — all in one synchronized process. This integrated motion makes the system uniquely efficient and space-saving compared to conventional belt-based alternatives.
Multi-Function Conveyor Solutions for Maximum Performance
At the heart of Morrison’s design is a servo-driven swing arm mechanism integrated with dual servo timing screws. Together, they manage orientation, spacing, and lane control with precision, working together to release a specified number of containers prior to swinging the arm to the next lane to repeat the operation.
Because these movements are controlled by coordinated servo motion, the system delivers:
- Synchronized turning, metering, and dividing in one unit
- Compact construction ideal for tight line layouts
- Flexible control for multiple product sizes or packaging configurations
- High-speed performance without sacrificing accuracy
This kind of intelligent design is what makes Morrison’s equipment ideal for multi-packing equipment and variety-pack applications — where flexibility, precision, and footprint efficiency are key.
Designed for Adaptability and Operator Ease
Morrison’s Swing Gate Laner is built to integrate easily into existing lines and provide lasting performance in demanding environments. Each system features:
- Change parts for quick adaptation between product sizes
- Precision servo motors for repeatable operation
- Stainless steel construction and Lexan guarding for durability and safety
- Deluxe adjusters for tool-free, fast positioning
- Custom conveyor options that fit easily between upstream and downstream systems
From variety pack creation to traditional case packing, the system provides the flexibility needed to meet evolving production goals.
Compact, Coordinated, and Case-Packer Ready
By combining three essential container handling functions into one unit, Morrison’s Swing Arm Laner helps packaging operations do more with less. It delivers the precision and performance required for consistent pack pattern formation — all within a compact packaging equipment footprint.
Whether you’re reconfiguring your current line or building a new one, Morrison’s lane dividing system ensures that every product reaches the case packer in perfect formation.
Ready to Maximize Your Line Efficiency?
If you’re looking to improve throughput and simplify your pack pattern creation process, Morrison’s multi-function conveyor solutions can help. 👉 Contact our team to learn how our Swing Gate Laner and other multi-packing equipment can help you streamline production, reduce downtime, and make the most of every square foot of your line.
