Are imperfections in your products becoming a concern? Are you noticing scuffing on labels, containers, or even a drop in throughput? If so, it might be time to take a closer look at the plastic components of your change parts. These seemingly small point plays a crucial role in ensuring the quality of your products. In this blog post, we’ll explore why change part maintenance, specifically replacing worn plastic, is essential for preserving product quality and profitability.
The Role of Plastic in Change Parts
Change parts are vital components of machinery used in various industries, including packaging and manufacturing. They facilitate the changeover between different product types, shapes, and sizes so you can run them all on the same line. Your change parts are often made of plastic, which is susceptible to wear and tear over time. While this might seem inconsequential, worn plastic on parts can have a significant impact on your production line.
Types of Problems Worn Plastic on Change Parts Can Cause
- Scuffing on Labels: As plastic parts degrade, they can come into contact with product labels, causing scuffing or damage. This cosmetic issue can affect the overall appearance and marketability of your products once they hit the shelf.
- Scuffing on Containers: Similarly, worn plastic can lead to scuffing on containers, potentially affecting the perception of product quality.
- Breakage: Over time, plastic parts can become prone to breakage. This not only necessitates unscheduled downtime for repairs but also poses a safety hazard.
- Reduced Throughput: When plastic parts wear down, they may no longer guide products effectively, resulting in reduced throughput and slower production speeds.
- Lost Production: Reduced throughput and downtime due to breakage can lead to lost production opportunities, impacting your bottom line.
Preventative Maintenance Matters
The good news is that these problems are preventable with routine change part maintenance. By regularly evaluating and replacing worn plastic components, you can proactively address these issues, ensuring the integrity of your products and the efficiency of your production line.
Benefits of Plastic Replacement
- Increased Speeds: New plastic parts can help your machinery operate at peak performance, potentially increasing production speeds and throughput.
- Better Part Identification: With well-maintained plastic components, you can expect more precise part identification and alignment, reducing the risk of errors.
- Waste Reduction: By avoiding scuffing, breakage, and downtime, you’ll minimize wasted product and improve overall profitability.
How We Can Help
At Morrison Container Handling Solutions, we understand the critical role change parts play in your production process. It’s our mission to protect the integrity of your product by safeguarding the integrity of your change parts. If you’re concerned about the condition of your plastic change parts or want to evaluate whether it’s time for replacement, give us a call at 708-756-6660. We can help by replacing the plastic or reengineering your current parts from a different manufacturer.
Preserving the quality of your products and maximizing your profits starts with proper change part maintenance. Don’t let worn plastic compromise your brand’s reputation or profitability.
