Customer Container Handling Challenge 

The customer required a way to manage bottle flow between upstream accumulation and downstream equipment. Specifically, they needed to split a single lane of bottles into two for cap torquing and later merge two lanes back into one for bundling. The challenge was maintaining consistent spacing and throughput while adapting to backlog conditions in both directions.

Morrison Solution 

Two systems were proposed: a dual cantilevered timing screw divider and a simple combining system. The divider evenly split bottles from one lane into two, feeding separate torquers. The combiner accepted bottles from two lanes and merged them into one for bundling. Both systems were designed to discharge bottles with minimal spacing and accommodate optional upgrades for lane diversion and bypassing.

Construction 

Each system featured anodized aluminum frames, AC (alternating current) motor/gearbox assemblies, mechanical overload protection, and proximity switches. Timing screws were made from white UHMW (ultra-high-molecular-weight) and sized for optimal bottle handling. Support legs and mounting hardware were included for integration with the customer’s conveyor. Guarding and controls were offered as modular options.

Results

The integrated solution allowed the customer to maintain high throughput while managing lane transitions smoothly. The dividing system supported dual downstream operations, and the combiner streamlined packaging into a single lane. Optional upgrades added flexibility for future line adjustments, helping the customer adapt to changing production needs.