A major ice cream manufacturer approached Morrison needing an automated solution for multipacking single serve ice cream. The goal was to boost throughput and streamline the process.
Morrison engineers designed a system to handle two lanes of single-serve ice cream containers, coming from a spiral chiller. Upon entering the first set of timing screws, the containers were turned, grouped, and stacked. The stacks were then guided into an elevator, where a divider plate maintained the proper stack count. Once the stacks reached the lower level, the two lanes merged into a single lane. A photo eye monitored the stacks, ensuring that any incorrectly stacked containers were rejected before continuing downstream. Finally, the correctly stacked containers entered dual stacked screws for grouping and sleeving.
This system was constructed from stainless steel and UHMW. To mimic the plant environment Morrison utilized a spiral chiller for this system as well.
The automated system significantly increased operational efficiency by handling the stacking and multipacking process at a consistent rate of 70 containers per minute. The automation not only reduced the need for manual intervention but also enhanced throughput while minimizing errors. By utilizing a precise rejection mechanism, Morrison ensured that only correctly stacked containers proceeded to the sleeving stage, improving overall product quality. This turnkey system met the customer’s specific needs, enabling faster, more reliable multipacking while maintaining product integrity throughout the process.
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