Automotive
Case Study

Metering Duct Tape

Customer Container Handling Challenge 

An automotive manufacturer faced a significant challenge in their production line: automating the placement of duct tape onto a lug conveyor for subsequent sleeving. This process needed to be efficient and precise to reduce waste and improve productivity.

Morrison Solution 

Morrison designed a custom solution to meter duct tape with timing screws, ensuring precise alignment on the lug conveyor for accurate discharge and easier sleeving, reducing waste.

Key features:

  • Servo-Driven System: Seamlessly integrated with the customer’s controls for smooth production.
  • Durable Construction: Black anodized aluminum timing screws, durable and lightweight, ideal for high-speed automotive operations.

Construction 

The timing screw drive unit, made from black anodized aluminum, offers a durable, lightweight solution for high-speed operations, meeting automotive industry standards.

Results

The implementation of Morrison’s solution led to significant improvements in the customer’s production line:

  • Increased Efficiency: The precise alignment of duct tape on the lug conveyor enhanced the sleeving process, allowing for faster production speeds.
  • Reduced Waste: The improved accuracy reduced the amount of waste generated, contributing to cost savings and a more sustainable operation.
  • Enhanced Productivity: The automation of the duct tape placement streamlined the production process, boosting overall productivity and ensuring consistent output quality.

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Automotive

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