An automotive manufacturer needed WD-40 cans needed to be oriented prior to packaging.
Morrison developed an innovative system to address this challenge. The solution was designed to allow the nozzles to be oriented nozzle-side trailing after exiting the timing screw drive unit. The system operated as follows:
The containers entered the system in various orientations. A specialized orienting rail then rotated the cans based on a physical feature of the container as they passed through the guide. This method makes sure that the cans exited the system in the correct orientation. To enhance flexibility, quick change parts were provided, allowing different containers to run on the same system without extensive modifications. Additionally, bypass screws were included for scenarios where orientation was not required. Comprehensive controls and complete guarding were supplied to provide safety and efficiency throughout the operation. The design emphasized simplicity and effectiveness, guaranteeing reliable orientation based on the container design.
The timing screw drive unit was constructed from black anodized aluminum, providing a durable yet lightweight solution ideal for high-speed operations. This construction met the specific industry standards required for the automotive sector.
The implementation of Morrison’s solution led to several positive outcomes for the manufacturer. Firstly, the precise orientation of nozzles resulted in a smoother and faster packaging process, significantly increasing efficiency. The inclusion of quick-change parts allowed for easy adaptation to different container types, enhancing overall productivity. The robust design and reliable performance of the system minimized production interruptions, reducing downtime. Additionally, the comprehensive controls and guarding provided a safe operating environment for the production staff.
Overall, Morrison’s solution transformed the manufacturer’s production line, optimizing performance and helping to ensure consistent product orientation. This improvement significantly boosted the efficiency and reliability of the packaging process.
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