Customer Container Handling Challenge 

A replication of a machine originally constructed in 2012 was required to group 16-ounce Egg Beaters cartons into 4-packs for downstream case packing. The application needed to function reliably in a high-pressure washdown environment, maintain the integrity of the product, and meet specific throughput goals. Additionally, the solution needed to integrate effectively with customer-supplied guarding and control systems.

Morrison Solution 

A dual servo-driven grouping system was provided to accept a single lane of 16-ounce cartons and group them into 4-packs using two precision timing screws. The system was developed to simulate plant conditions during the testing phase. Collaboration with the customer helped to see that the design met key performance expectations prior to shipment. The system was configured to interface directly with the customer’s existing control infrastructure.

Construction 

The solution included dual UHMW (Ultra High Molecular Weight) timing screws and a stainless steel quick-change infeed guide mounting system. A dual servo timing screw drive unit was used. Designed for high-washdown environments, the system was compatible with caustic cleaning processes. All guarding and electrical controls were provided by the customer.

Results

The solution was developed with a focus on maintaining accuracy in grouping and consistent throughput to support downstream automation processes. It was tested in conditions simulating the plant environment and constructed to withstand strict sanitation standards. Supporting documentation—such as assembly drawings, a bill of materials, and an operations manual—was provided to assist with installation and ongoing maintenance. Coordination throughout the project saw that the final system aligned with production requirements.