A Morrison customer faced a unique challenge: they needed a solution to denest multiple sizes of containers and seamlessly transfer them onto a lug conveyor. The system had to handle these containers at high speed while not damaging the product while also meeting stringent food industry standards.
To address this challenge, Morrison’s expert engineers developed a highly effective system that was both easy to use and automated with simple changeover procedures.
For handling multiple container sizes, they designed a custom-made shuttle and chute system that was robust yet allowed for completely tool-less changeovers. The process involved swapping out both parts, adjusting the deluxe adjusters to match the container size being run, and the system was ready.
Our engineers also streamlined the timing screw changeover process. By unlocking the clamps and couplings, switching out the timing screws, and reattaching the new set, the system quickly adapted to the new container size.
This design significantly reduced downtime, enabling our customers to efficiently handle multiple container sizes and move more products through their line.
This system was constructed from stainless steel, with timing screws made from food-safe UHMW plastic. The result is a highly robust design that’s also easy to maintain.
Morrison’s denesting system solution enabled the manufacturer to overcome their container handling challenge and maintain a steady pace for denesting containers. The implementation of tool-less changeover parts decreased downtime and increased throughput. This custom solution not only met the customers’ standards, but the standards of the food industry as well.
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