Spice
Case Study

Metering Pepper Containers

Customer Container Handling Challenge 

A leading spice product manufacturer faced a significant challenge: precisely metering rectangular pepper containers into a rotary filler while maintaining product integrity. They needed a smooth handling solution that could accommodate multiple container sizes with efficient change parts and quick changeover times.

Morrison Solution 

Morrison’s engineering team designed an innovative solution featuring a timing screw drive unit. This unit accepted the empty pepper containers from a backlog, spacing them to feed into a starwheel for filling.

The system was configured to handle two different container sizes (3oz and 6oz) at speeds between 150 and 180 containers per minute. Each screw was color-coded to correspond with the container size, facilitating quick, tool-less changeovers.

Construction 

The timing screw drive unit was made of black anodized aluminum, offering a durable and lightweight solution perfect for high-speed operations that met specific industry standards.

Results

By implementing Morrison’s custom solution, the customer achieved seamless container handling at speeds of 150 to 180 containers per minute (CPM). The reliable system helped ensure proper spacing for the rotary filler, preventing production delays and product wastage. This improved efficiency, maintained product quality, and ultimately led to smoother operations and increased productivity.

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